CE50 Case Erector

Find the Automated Case Erector for Your Line

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Introducing the CE50 Case Erector

The CE50 Case Erector is the fastest model in our line-up of automatic box formers providing industry-leading output in a compact footprint. It is available as glue machine, using hot melt adhesive to reliably bottom-seal the boxes at high speeds.

All of Pearson Packaging’s case erectors are designed to accommodate a wide range of box styles and sizes for production rates spanning from low to high-speed. With a rugged design, these automatic box openers offer reliable operation in 24/7 high-volume manufacturing and distribution environments. To support an often high-turnover labor force, all of Pearson’s automatic packaging machines offer a uniform and intuitive user interface (HMI) for easy operation and maintenance.

The CE50 Case Erector is optimized for high-speed and large case size applications using highly reliable servo motors on all major motions. To ensure consistent opening of the corrugated blanks, dual opposed vacuum forces grasp the case from both sides, while synchronized dual flight lugs protect case squareness as it travels through the closing and sealing mechanism.

Let us help you automate your high-speed case forming processes and increase your efficiency and productivity.

Specifications

Performance

Speed 50
Case Range 8.75 - 23.50
Sealing Hot Melt Glue
Operation Servo

Construction

Frame Low Pressure Washdown, Mild Steel, and Stainless Steel
Size 20 -
Sealing Hot Melt Glue
Operation Servo

Changeover

Type

Manual, supported by HMI graphical guided instructions and changeover map, scales, pointers, and quick release handles
10 min (estimate for trained technician)

Process -
Time -

Controls and Utilities

PLC Allen-Bradley CompactLogix PLC, Allen-Bradley OptixPanel 2800 Color HMI, and PackML Compliant
HMI Allen-Bradley CompactLogix PLC, Allen-Bradley OptixPanel 2800 Color HMI, and PackML Compliant
Compliance -
Air 80 PSI
Power 460 VAC

Case Types Supported

CSSC

HSC

RSC

RSC With Integral Divider

Available Upgrade

Air-Conditioner

Air conditioning provides cooling when ambient temperature becomes too hot or the contents of the electrical enclosure generate heat that risk failure to components.

Auxiliary Operations Station

An auxiliary operator station enables easy access to cycle start/stop, reset, and emergency stop pushbutton functions on both sides of the machine.

Extended Magazine

Case erector magazine extensions allow longer continuous machine operation between magazine reloads. A variety of horizontal and vertical magazine extension upgrades are available and range from 2 feet to more than 16 feet depending on the machine and available floor space.

Glue on Demand System

A tankless glue system pulls hot melt adhesive in solid state form from a storage container into a heat chamber where it is melted only when required. This reduces char and waste and eliminates the need to fill a melt tank that is extremely hot.

Grace Port

A grace port provides convenient communication access and a 110V convenience outlet at the outside of the machine’s electrical cabinet.

High-Capacity Adhesive Feeder

Adhesive fill systems monitor and maintain proper adhesive levels in hot melt glue system tanks. The sealed melter and auto-feed systems relieve machine operators from continuously refilling the tank.

Low or High Temperature Package

Electrical enclosures located in cold and humid environments maintain better performance and longevity with the addition of a heater and drier package. In high-temperature environments, the addition of an air conditioner may be necessary for optimal performance.

Oversized and Undersized Case Support

This machine can be modified to operate outside of standard specifications to accommodate smaller or larger dimension products and cases. Specific adjustments require engineering review to determine limitations and potential performance trade-offs such as machine speed or larger machine footprint.

Plant Level Ethernet Connection

A Network Address Translation device allows specific Ethernet network configurations across multiple machines in the plant network and offers the ability for remote support through VPN connections.

Portability

Easily move or reposition a machine on the production floor with the portability package, which provides locking casters and stabilizing jackscrew assemblies. Depending on machine model, it can also include quick disconnects for air lines and electrical lines.

Remote Access Router

A remote access router mounted in the electrical cabinet allows secure Internet VPN connection to a machine or system for support and control program change needs. This capability is included with every Pearson engineered system and as an option on all individual machines. Remote service access offers the potential to reduce on-site service trips. Internet connectivity is available via direct Ethernet, Wi-Fi, or cellular methods.

USER CENTRIC DESIGN
Machine Operator

Machine operators that perform their tasks independently free up your maintenance team and keep lines running smoother. Yet frequent turnover, language barriers, and skill gaps in these positions pose significant challenges to operations teams.

Pearson’s HMI Centric Design puts your operators and technicians at the center of our design decisions. With an uncluttered design, intuitive navigation, interactive guides, live sensor maps and advanced maintenance features, the HMI has morphed into a personal assistant. Mechanical improvements to the machines focus on easier visibility, accessibility and ergonomics for an optimal user experience for varying abilities and experience levels.

  • Minimize operator and technician training time
  • Increase changeover and fault-recovery speed
  • Promote improved machine maintenance and extend equipment life

How do I determine case hand?

Your case hand is important for us to know as it determines how the case erector is configured to run your cases. You can easily determine case hand by standing in front of your corrugate knockdown (flat unopened case) with the bottom flap pointing downwards. The larger side of the case now determines the hand as seen in the illustration. Case hand generally determines machine hand. However, since the industry does not use the machine hand terminology consistently, Pearson only asks for case hand. From there we will determine the correct machine configuration for you.

Case Hand Diagram

 

What is the lead time? When does it start?

Standard lead time is 11-13 weeks (+1-3 weeks for stainless option). Standard lead times do not account for non-standard options. These are estimates, your confirmed lead time will be provided once the project is being scheduled with project management. You may also request a specific date, which we’ll confirm before you place the order. Lead times start when the PO is accepted.

What configuration options exist?

The above list of upgrade options only covers our most popular items intended to enhance the performance of your machine. Our configuration and customization options are extensive. To determine any necessary or desired modifications to the base machine, we review and consult with you on your individual application.

What information do I need to provide for a quote?

If a quick, high-level budgetary quote is all you need, we are happy to provide you with the base machine rate. However, the more information you provide us about your particular application, the more accurately we can quote you. It also enables us to identify potential challenges and discuss how we can overcome them. If you are interested in a detailed quote, expect our sales managers to discuss the following questions with you.

  • Case rates
  • Case Style (RSC, HSC, Bliss, FOL, etc..)
  • Case dimensions (LxWxD, Open Depth and KDW, Drawings are preferred)
  • Tape or glue closure
  • Construction type (mild steel, stainless steel, stainless with NEMA4X low-pressure washdown)
  • Environment of room where equipment will be placed – Hot, cold, wet, temp
  • Duty cycle (ie. 3 shifts per day 5 days per week)
  • Voltage requirement
  • Product inside the cases (pictures preferred)
  • Estimated full case weight
  • Wish list for upgrade options
  • Special requirements
  • Are there specifications that need to be reviewed?

What can I expect after I request a quote?

If all you need is a high-level budgetary quote, we will provide you base-level machine pricing immediately. If you are looking for a more detailed quote, we will reach out to you within 24 business hours to discuss your application and collect all the necessary information. Once we collected the information, expect a detailed quote within 2-4 business days (unless your application requires non-standard options). For a firm quote, we generally like to review a sample of your case(s)/partitions/bags. This greatly reduces the risk of missing any potential obstacles and ensures that you receive not only the most accurate quote but also a high-performing machine. If your request requires a specifications response, please allow 7-10 working days for a quote turnaround.

Why do you need case samples for a firm quote? What if I don't have any?

Case samples allow us to help you avoid unforeseen challenges, determine the need for special options or recommend a different machine model better suited for your application. In nearly 65% of all projects, case sample reviews prevent costly mistakes, inferior performance and extended lead times. Here is a small sample of unwanted problems case reviews uncovered and averted:

  • Samples did not match drawings, which drove a change to the proposal
  • Unidentified shied flaps
  • Case hand was not identified on drawings or different
  • Product fit too tight or too loose into the case
  • The case’s manufacturer’s joint location or style interfered with the product being loaded
  • Corrugate quality issues interfering with proper machine performance
  • Bag thickness/construction/size did not match the requirements
  • Flap folding sequences/glue patterns requiring special attention
  • Head space in cases requiring special options or over pack interfering with proper sealing

Although we’d like to review case samples before we provide a firm quote, we understand that this is not always possible. In that case, we will provide a quote based on the information and drawings you provided.

What are the limitations of low-pressure washdown?

Low-pressure washdown is limited to 4.3 psi at a distance of 10 feet. It does not protect against direct hard spray or the use of caustic fluids.